Cleveland-motion-controls Quantum Tension Controller REV A Bedienungsanleitung

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Inhaltsverzeichnis

Seite 1 - USER MANUAL

QUANTUMUSER MANUALCleveland Motion ControlsMAN-70421

Seite 2 - TENSION CONTROL

10EntEnt1– SET POINT Setting 4– System General Settings2–Variable SettingHold for increase Hold for decrease Ent•Press both buttons simultaneouslyto e

Seite 3 - BASIC WIRING

displaylanguagefrench Ninputsunitsenglish kgregulation typedisplay config.italiano lbfunctionsdeutsch NmoutputsPLImemoriesmeasureFtlbdiameter%line 1ml

Seite 4 - OVERVIEW

www.cmccontrols.comtime delay start duration (* 10ms)1time delay stopE-stop option duration (* 10ms)1no-stophold fixed fixed0taperproportional enable

Seite 5 - TYPICAL APPLICATION EXAMPLES

13PC SOFTWARE - INSTALLATION AND USEThe CD-Rom delivered with your box contains a PC software dedicated to the QUANTUM, calledQUANTUMsoft.Launch the “

Seite 6 - Other load

NOTESwww.cmccontrols.com14

Seite 7 - Tachometer

151.0Parameter1.1 Communicate parameters to regulatorSave or load a set of parameters on the PCTo save a set of parameters, click in the thumb index

Seite 8

www.cmccontrols.com16Parameter1.2 Begin a new parameter settingChoose the type of parameter settingBefore beginning a new parameter setting, you must

Seite 9 - Load cell

172.0Menu INPUTS 2.1 Measure MenuThis menu appears when choosing closed loop, inertia correction,motor command or speedfollower. It allows calibratio

Seite 10 - KEYPAD BASICS

www.cmccontrols.com18Menu INPUTS 2.2 Set Point MenuTwo types of set points are available-Internal set point: type in the chosen value, it can be modi

Seite 11

19Menu INPUTS 2.3 Diameter MenuDiameter calibrationWith an analog diameter measure, the signal must be calibrated from physical values (upper point=

Seite 12 - PASSWORD :

www.cmccontrols.comCongratulations on your Cleveland MotionControls Quantum digital controller!You have just acquired the most user friendlyand powerf

Seite 13

www.cmccontrols.com20Menu INPUTS 2.2 FILTERINGAll the inputs can be filtered. Filtering makes the regulation less sensitive to electric andmechanical

Seite 14

213.0 Menu DISPLAY 3.1 Units / DisplayThe front panel is used to display measurement values as well as different data used by theController. These t

Seite 15 - Parameter

www.cmccontrols.com224.0 Menu FUNCTION4.1 E-STOP functionPrincipleThe E-stop function could be used for the Emergency stop or for any other particula

Seite 16

23Menu FUNCTION4.2 Time Delay MenuPrincipleWhen the machine process management (motor start and stop) is not synchronized with thecontroller logical

Seite 17 - 2.1 Measure Menu

www.cmccontrols.com24Menu FUNCTION4.3 HOLD functionPrincipleThe Hold function can be used by the operator for the machine settings (out of regulation

Seite 18 - 2.2 Set Point Menu

25Menu FUNCTION4.4 InertiaThis menu is available for open loop configuration when inertia compensation is required.Inertia compensation functionThe i

Seite 19 - 2.3 Diameter Menu

www.cmccontrols.com26Menu FUNCTION4.5 NO-STOP functionPrincipleThis function is used to manage two independent outputs (one which is the calculation

Seite 20 - 2.2 FILTERING

275.0 Menu PID5.1 Coefficients MenuThis menu is available for both closed loop and inertia compensation configurations. 5.2 Closed loop + Open loop

Seite 21 - 3.1 Units / Display

www.cmccontrols.com285.0 Menu PID5.4 PID MenuPrincipleThe P.I.D. is the heart of the controller calculation system when using the Closed loop mode.P

Seite 22 - 4.1 E-STOP function

295.0 Menu PID5.5 MotorThis menu is available in motor command configuration. Tension control for motorized rewinder in speed regulation.In this case

Seite 23 - 4.2 Time Delay Menu

3DIMENSIONS - FIXING166111152381004Front panelcutout1561011 - 5 mmanalogoutputssetpointtacho /diametermeasurementssupplyoutputcontrolalarmslogicinputs

Seite 24 - 4.3 HOLD function

6.0 Menu OUTPUTS6.1 Working rangePrincipleThis function defines the two limits for the actual regulation voltage output AO1 (or AO1 andAO2 when using

Seite 25 - 4.4 Inertia

Menu OUTPUTS6.2 DISPLAY output function (AO2)This function is used to select one of the following four items to be displayed:-Set point (0 to 10V = w

Seite 26 - 4.5 NO-STOP function

Menu OUTPUTS6.3 Current limitationPrincipleThis function limits the current in the coil when using EMAG brakes and EMAG clutches directly.As the supp

Seite 27 - 5.0 Menu PID

Menu OUTPUTS6.4 ALARM management functionPrincipleTwo digital outputs have been designed to provide two different alarm signals:Regulation fault: Wh

Seite 28 - 5.4 PID Menu

7.0 Digital Inputs7.1 Digital Inputs A and BPrincipleThe digital inputs A and B are dedicated to the management of the controller’s global status. Itp

Seite 29 - 5.5 Motor

Digital Inputs7.2 Logical inputs Reg and InitPrincipleThe digital inputs Reg and Init are dedicated to the management of the P.I.D. calculationprocess

Seite 30 - 6.1 Working range

8.0 Data Capture8.1 DATA CAPTURE MenuStarting a Data CaptureThe PC software includes a Data capture function, allowing to visualize and to record each

Seite 31 - Menu OUTPUTS

7550 HUB PARKWAYCLEVELAND, OH 44125216.524.8800 or 800.321.8072www.cmccontrols.comMAN-70421

Seite 32 - 6.3 Current limitation

www.cmccontrols.com4SETTING UPKeypad : Follow -> Input > Measure > ... (load cells)Follow -> Input > Diameter > ... (USsensor)2 - Se

Seite 33

5TYPICAL APPLICATION EXAMPLESWIRING UNWIND WITH EMAG BRAKE AND ULTRASONIC SENSOROPEN LOOPCom+24C1C2V+ABV+InitRegComDM+24+24 VAC / DCEMAGBrakeUltrasoni

Seite 34 - 7.1 Digital Inputs A and B

www.cmccontrols.com6Initial set of parametersFile : Dancer.prmMachine / product stopped : B = 0V (OPEN)Web Tension = HOLD value (Open Loop)Machine / p

Seite 35 - Digital Inputs

7Machine / product stopped : B = 0V (OPEN)Web Tension = HOLD value (Open Loop)Machine / product running : B = 24V (CLOSED)Web Tension = SET POINT valu

Seite 36 - 8.1 DATA CAPTURE Menu

www.cmccontrols.com8Machine / product stopped : B = 0V (OPEN)Web Tension = HOLD value (Open Loop)Machine / product running : B = 24V (CLOSED)Web Tensi

Seite 37 - MAN-70421

BKRWHLoad cellClassic10 kΩ10 kΩS1-ComS1++5VOTHER LOAD CELL CONFIGURATIONSWiringBKRWHBKRWHLoad cellClassicLoad cellClassicS1-ComS1++5VFull bridgeLoad c

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